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Application · Electronics

Thermal Paste for LED and Industrial Control

ZnoNova Materials

LED modules and industrial control boards share a requirement that decides the material before conductivity does: the interface must be electrically insulating, and it must stay put for years without bleeding onto something it should not.

The specification

Thermal conductivity5.3 ± 0.2 W/m·K at 10 kg load, 10 W source, 0.102 mm bond line
Surface resistivity>10¹⁴ Ω/sq — insulating despite carbon nanotube content
Operating range−20 to 120 °C
Oil bleed2.5 ± 0.2% at high temperature over long duration
Shelf life3 years
CoverageNano modification lowers paste density, giving roughly 1.5–2× the coverage area per unit weight

Why coverage per kilogram is a real number in these categories

LED and industrial control are volume businesses with thin margins per unit. A paste that covers 1.5–2 times the area per kilogram changes the bill of materials on every board, every day, for the life of the product. That is often a larger commercial effect than the difference between 4 and 5 W/m·K, and it is the number a purchasing engineer will actually act on.

Where it fits

LED modules to housingThe classic interface. Insulating property matters where the metal core board sits close to driver electronics.
LED driversEnclosed, often potted, and thermally constrained.
Industrial control boardsWhere creepage and clearance rules make a conductive paste a design risk.
Power supplies and appliancesGeneral component heat dissipation within the temperature range.

Where it does not fit: anything running continuously above 120 °C. For traction inverters, SiC modules and under-hood automotive, see the honest limits on our automotive page — the answer there is a different material class.

What we will not tell you

Questions buyers ask

Is 5.3 W/m.K enough for an LED module?

Usually yes for the module-to-housing interface, but the answer depends on your thermal path as a whole rather than on one number. Always compare against a competitor's figure at the same bond line and pressure.

Is it safe next to fine-pitch industrial control components?

Surface resistivity is specified above 1e14 ohm/sq. Validate against your own creepage and clearance requirements.

How much area does a kilogram cover?

Roughly 1.5-2 times a conventional filled silicone grease of equivalent specification, because nano modification lowers the paste density. Establish the exact figure with your dispensing pattern.

What about long-term bleed onto lenses?

Oil bleed is specified at 2.5 +/- 0.2% under high-temperature long-duration conditions. If optics are close to the interface, design for it.

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